Implementasi SMED: Perbaikan Waktu Changeover Part pada Line Produksi Seat di PT. Selamat Sempurna, Tbk

Puji Rahayu, Joko Supono, Nur Anisa

Abstract


PT. Selamat Sempurna, Tbk is a company that manufactures  automotive parts, namely car filters. This filter product has many part numbers. In this company has one of the production lines, namely Line Seat Press Shop, this line produces components from filters, namely seat components. Seat is the main part of the filter component that functions as a filter holder to the engine. This Seat component consists of several part numbers (shapes or variations) following the filter product, and some part numbers handled by the manual engine B070 & L224 will affect the changes in the production engine settings. This production machine includes machines that require time in a slow setup process for switching dies when switching from one part number to another part number compared to other machines, because the element of the process setting is long. With a fishbone diagram, the root cause of the Change Over Part long problem on the machine is from the method category (there is no preparation desk dies and there is not separation of external setup and internal setup). Previously the time needed for Change Over Part was 1961 seconds. After knowing the root cause of the problem and the improvement of the time needed is only 866 seconds. The time difference is 1067 seconds, so save on average time 1095 seconds or 18 minutes / setup.

 

Keywords: Filter product, Change Over part (COP), Fishbone Diagram, Setup, Process Elements.


Full Text:

PDF

References


Fauzi, M. I. (2018). Pengoptimalan Proses Setup Untuk Mengurangi Waktu Changeover Menggunakan Metode SMED Line Housing F PT. Inti Ganda Perdana. Industrial Engineering Jurnal, Vol. 4 No. 2, pp 45-55.

Hendri, H. (2015). Penurunan Waktu Setup Untuk Peningkatan Efektifitas Pada PT.

X. Sinergi : Jurnal Teknik Mercu Buana, Vol. 19 No. 2, pp. 91-100.

Luo, Y., Huang, S & Cao, S. (2007). Aplication of Improved Fishbone Diagram In The Operation Management. Industrial Engineering Jurnal, Vol. 10 No. 2, pp. 138.

Mufidah, I & Yekti, Y. N. (2012). Analisis Dan Pengukuran Kerja : Upaya Untuk Meningkatkan Efektifitas & Efesiensi Kerja. Yogyakarta : Penerbit Deepublish.

Mulyana, A & Hasibuan, S. (2017). Implementasi Single Minute Exchange of Dies untuk Optimasi Waktu Changeover Model Pada Produksi Panel Telekomunikasi. Sinergi : Jurnal Teknik Mercu Buana, Vol. 21 No. 2, pp. 107-114.

Murnawan, H. (2016). Perencanaan Produktivitas Kerja Dari Hasil Evaluasi Produktivitas Dengan Metode Fishbone Di Perusahaan PT. X. Heuristic ; Jurnal teknik Industri, Vol. 11 No. 1, pp. 27-46.

Nasution, M. N. (2001). Manajemen Mutu Terpadu (Total Quality Manajemen). Jakarta : Ghalia Indonesia.

Prasetyowati, N. P., Rahman, A. & Tantrika, C. (2013). Perbaikan Waktu Setup Dengan Pendekatan SMED Untuk Mengurangi Unnecessary Motion Waste (Studi Kasus: PT. Berlina Tbk). Jurnal Rekayasa dan Manajemen Sistem Industri, Vol. 1 No. 1, pp. 1-10.

PT. Selamat Sempurna, Tbk. (2019). Company Profile. Tangerang.

Saputra, R., Arianto, H. & Irianti, L. (2016). Usulan Meminimasi Waktu Setup dengan Menggunakan Metode Single Minute Exchange Of Die Di Perusahaan

X. Jurnal Online Institut Teknologi Nasional, Vol. 4 No. 2, pp. 206-218.

Sudargo, K. W. (2015). Penurunan Waktu Changeover Dengan Metode SMED Di PT. Schneider Electric Manufacturing Batam. Jurnal Titra, Vol. 3 No. 2, pp. 35-40.

Suhardi, B., & Satwikaningrum, D. (2015). Perbaikan Waktu Setup Dengan Menggunakan Metode SMED. Industrial Engineering National Journal, Vol. 6 No. 2, pp. 246-250.

Syafiq, A. N. (2018). Implementasi Single Minutes Exchange Of Dies Saat Changeover Kabinet Pada Proses Produksi Di Mesin NC PT. Yamaha Indonesia. Jurnal Teknik Industri, Vol. 4 No. 2, pp. 46-54.

Wignjosoebroto, S. (2003). Pengantar Teknik Dan Manajemen Industri. Surabaya : Prima Printing.




DOI: http://dx.doi.org/10.31000/jim.v6i2.5006

Article Metrics

Abstract - 747 PDF - 977

DOI (PDF): http://dx.doi.org/10.31000/jim.v6i2.5006.g2675

Refbacks

  • There are currently no refbacks.



Abstracted/Indexed On :


Google-Scholar-logo-2015    garuda1   Scilit logo   base logo   dimensions  


Counter Stat: