Eliminasi Waste Pada Proses Produksi Malt Powder Dengan Metode VSM dan VALSAT (Studi Kasus PT. XYZ)

Desy Rosarina, Sri Lestari, Johan Candra Dinata

Abstract


The background of this research is that there is still waste in the malt powder production process, as evidenced by the results of the questionnaire which show 17% waste defect, 16% inventory and 15% waiting. This study aims to identify waste in the malt powder production process using a lean manufacturing approach and the tools used in this study are value stream mapping (VSM) and value stream analysis tools (VALSAT). The initial stage is to create a value stream mapping curent state, then analysis using process activity mapping (PAM) to identify types of activities such as value added (VA), non value added (NVA) and necesary non value added. From the analysis, the value added ratio is 55.44%. Then perform waste analysis with supply chain response matrix (SCRM) and then analyze waste with quality filter mapping (QFM) for defect types of waste. The percentage of delay activity was 7.09%, where this activity was included in non-added value (NVA) activities and the results of the SCRM analysis of the raw material storage area were 1, 03, the production process area was 0.13 and the finished goods storage area was 0.96. Then the time to fulfill the order fulfillment of malt powder is 47 days with the cumulative physical stock days of 2.1 days.

 

Keywords: Lean Manufacture, Value Stream Mapping, Value Stream Analys Tools, Process Activity Mapping, Lean Production


Keywords


Lean Manufacture, Value Stream Mapping, Value Stream Analys Tools, Process Activity Mapping, Lean Production

Full Text:

PDF

References


Anugrah, M., Zaini, R. (2016). Usulan pengurangan wasteproses produksi menggunakan waste asessment model dan value stream mapping di pt. X Jurnal Online Institut Teknologi Nasional No.01| Vol.42017

Apriliana, S., Astuti, D. (2018) Penerapan Value Stream Mapping (VSM) Sebagai Upaya Untuk Mengurangi Keterlambatan Proses Procurement di PT X Jurnal Ilmiah Teknik Industri Vol. 17, No.1: 61-70 Tahun 2018

Assauri, S. (2016). Manajemen Operasi Produksi (Pencapaian Sasaran Organisasi Berkesinambungan). Jurnal Ilmiah Teknik Industri Jakarta: PT Raja Grafindo Persada.

Batubara. (2011). Penilaian Kesehatan Keuangan Perusahaan Konstruksi Yang Terdaftar di Bursa Efek Indonesia Dengan Menggunakan Analisis Rasio Keuangan. Medan. Jurnal Teknologi Industri Vol. 15, No.1

Brunt, D., Taylor. (2001). Manufacturing Operations and Supply Chain Management: The Lean Approach. New York: Cengage Learning Emea.

Forno, D., Augusto, F. (2014) Value Stream Mapping: a study about the problems and challenges found in the literature from the past 15 years about application of Lean tools Int J Adv Manuf Technol International Journal DOI 10.1007/s00170-014- 5712-z

Gaspersz, V. (2007). “Lean Six Sigma for Manufacturing and Services Industries. Jakarta: PT Gramedia PustakaUtama

Hidayat, R., Pambudi, I., Efranto, Y. (2013). Penerapan lean manufacturing dengan metode vsm dan fmea untuk mengurangi waste pada produk plywood (Studi Kasus Dept. Produksi PT Kutai Timber Indonesia Jurnal Titra, Vol. 1, No. 2, Juli 2013, pp.9–16

Hines, P., N.Rich (1997). “The Seven Value Stream Mapping Tools”. International Journal of Operations & Production Management, Vol. 17 Iss: 1 pp. 46 –64

Keun, B., Tom, J.(2016). Improving it process management through value stream mapping approach: a case study jistem - Journal of Information Systems and Technology Management Vol. 13, No. 3, Set/Dez., 2016 pp. 389-404

M, Manjunath., H. C, Shivaprasad., Kumar, K. (2014). Value Stream Mapping a s a Tool for Lean Implementation: A Case Study ISSN 2278–0211 International Jounal of Operation & Production Vol 3 Issue 5 Tahun 2014)

Octoberry, J., Suryono, Y., Fitri, I. (2020). Implementasi value stream mapping pada manufaktur belt conveyor part untuk mengurangi cycle time Journal Industrial Servicess Vol. 5 No. 2 Maret 2020

Prayogo, T., Octavia, T (2013) Identifikasi Waste dengan Menggunakan Value Stream Mapping di Gudang PT. XY Jurnal Titra, Vol. 1, No. 2, Juli 2013, pp. 119–12

Shodiq, M., Khannan, A., Haryono. (2015) Analisis Penerapan Lean Manufacturing untuk Menghilangkan Pemborosan di Lini Produksi PT Adi Satria Abadi Jurnal Rekayasa Sistem Industri Vol. 4, No. 1,2015

Sinaga, S. (2011). Pengaruh Substitusi Tepung Terigu Dan Jenis Penstabil Dalam Pembuatan Cookies Labu Kuning Medan. Jurnal Teknik Industri

Singh, P. (2012). Application of Value Stream Mapping to Eliminate Waste in an Emergency Room Global Journal of Medical Research Volume 12 Issue 6 Version 1.0 Year 2012

Womack, J.P., Jones. (2003). Lean Thinking: Banish Wasteand Create Wealth in your corporation. Journal of Information Second Edition. London: Free PressBusiness.

Yansen, O., Yenny, L. (2013). Perancangan Value Stream Mapping dan Upaya Penurunan Lead time pada Bagian Procurement-Purchasing di PT X Jurnal Titra, Vol. 1, No. 2, Juli 2013, pp. 9–16




DOI: http://dx.doi.org/10.31000/jt.v11i1.5593

Article Metrics

Abstract - 1216 PDF - 905

Refbacks

  • There are currently no refbacks.


License URL: https://scholar.google.co.id/citations?user=RJRfBN0AAAAJ&hl=id&authuser=2