Pengaruh Parameter Proses Micro-Milling terhadap Akurasi Dimensi Implan Microplate
DOI:
https://doi.org/10.31000/jt.v15i1.15971Kata Kunci:
Implan Microplate, micro-milling, akurasi dimensi, Taguchi, CP-Ti.Abstrak
Manufaktur implan rahang dengan die-sinking EDM menghadapi keterbatasan waktu produksi panjang hingga 8–12 jam per unit dan penurunan kekerasan material 15–25%. Metode baru diperlukan untuk mengatasi keterbatasan dalam pembuatan Implan Microplate. Micro-milling memiliki potensi untuk digunakan sebagai alternatif pembuatan Implan Microplate. Penelitian ini bertujuan untuk menyelidiki pengaruh parameter proses micro-milling terhadap akurasi dimensi Implan Microplate berbahan titanium murni komersial (CP-Ti). Parameter yang diselidiki meliputi spindle speed (17.000, 18.000, dan 19.000 rpm), feed rate  (5, 10, dan 15 mm/min), dan depth of cut (0,01 mm, 0,02 mm, dan 0,03 mm). Proses pemesinan dilakukan menggunakan mesin CNC router 3-axis tanpa penggunaan cairan pendingin (dry machining). Analisis data dilakukan menggunakan metode Taguchi L9. Hasil penelitian menunjukkan bahwa Spindle speed meningkat dapat menyebabkan peningkatan akurasi dimensi. Feed rate dan depth of cut meningkat menyebabkan penurunan akurasi dimensi. Spindle speed merupakan parameter paling berpengaruh terhadap akurasi dimensi sebesar 51,78%. Kombinasi parameter optimal diperoleh pada Spindle speed 19.000 rpm, feed rate 5 mm/min, dan depth of cut 7 kali peotongan. Penelitian ini memberikan rekomendasi parameter pemesinan yang efektif dan aplikatif untuk produksi Implan Microplate.
Referensi
Kurniawan, Y., Pangarsono, P. S., Zariatin, D. L., & Priyambodo, B. H. (2022). Effect of pulse current and electrode material in producing of Implan Microplate by EDM die sinking. International Review of Mechanical Engineering (IREME), 16(10), 564–572. https://doi.org/10.15866/ireme.v16i10.22835
Kurniawan, Y., Ariyatmoko, D., Putri, S. M., & Ismail, I. (2024). Optimization of pulse on time to improve quality of Implan Microplate produced by EDM die-sinking. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 46, Article 507.
Kurniawan, Y., Zariatin, D. L., Pangarsono, P. S., Cahyadi, B., & Sulaksono, B. (2023). Dimensional accuracy, surface roughness and hardness resulting by EDM die sinking process in manufacturing Implan Microplate. International Journal of Automotive and Mechanical Engineering, 20, 1–12.
Kumar, A., Kumar, V., & Kumar, J. (2013). Experimental investigation on material transfer mechanism in WEDM of pure titanium (Grade-2). Advances in Materials Science and Engineering, 2013, Article 847876.
Yan, B. H., Tsai, H. C., & Huang, F. Y. (2005). The effect in EDM of a dielectric of a urea solution in water on modifying the surface of titanium. International Journal of Machine Tools and Manufacture, 45, 194–200.
Lee, H. T., & Tai, T. Y. (2003). Relationship between EDM parameters and surface crack formation. Journal of Materials Processing Technology, 142, 676–683.
Muthuramalingam, T., Mohan, B., & Jothilingam, A. (2014). Effect of tool electrode resolidification on surface hardness in electrical discharge machining. Materials and Manufacturing Processes, 29, 1374–1380.
Filiz, S., Conley, C. M., Wasserman, M. B., & Ozdoganlar, O. B. (2007). An experimental investigation of micro-machinability of copper 101 using tungsten carbide micro-endmills. International Journal of Machine Tools and Manufacture, 47, 1088–1100.
Aramcharoen, A., & Mativenga, P. T. (2010a). Size effect and tool wear mechanism in micro-milling of titanium alloy. Precision Engineering, 34(4), 807–814.
Ginestra, P. S., et al. (2020). Selective laser melting and electron beam melting of Ti6Al4V for orthopedic applications: A comparative study on the applied building direction. Materials, 13, Article 5584.
Tansel, I. N., et al. (2000). Tool wear estimation in micro-machining: Tool-based and workpiece-based signals. International Journal of Machine Tools and Manufacture, 40(4), 599–608.
Zhang, Y., et al. (2020). Advances in orthopedic implant materials. Bioactive Materials, 5(4), 849–860.
Aramcharoen, A., & Mativenga, P. T. (2010b). Size effect and tool geometry in micromilling of tool steel. Precision Engineering, 34(3), 408–415.
Filiz, S., DeVor, R. E., & Kapoor, S. G. (2007). Mechanical modeling of microend milling. Journal of Manufacturing Science and Engineering, 129(4), 726–732.
Sun, S., Brandt, M., & Easton, M. (2014). Micro-milling of titanium alloys: A review. International Journal of Advanced Manufacturing Technology, 73(5–8), 1043–1061.
Zhan, L., et al. (2022). Precision micromachining of biomedical titanium alloys: Recent progress and challenges. Micromachines, 13(2), Article 291.
Elias, C. N., Lima, J. H. C., Valiev, R., & Meyers, M. A. (2008). Biomedical applications of titanium and its alloys. JOM, 60(3), 46–49.
Geetha, M., Singh, A. K., Asokamani, R., & Gogia, A. K. (2009). Ti based biomaterials, the ultimate choice for orthopaedic implants – A review. Progress in Materials Science, 54(3), 397–425.
Albrektsson, T., Brånemark, P. I., Hansson, H. A., & Lindström, J. (1981). Osseointegrated titanium implants: Requirements for ensuring a long-lasting, direct bone-to-implant anchorage in man. Acta Orthopaedica Scandinavica, 52(2), 155–170.
Hsu, J., et al. (2013). Accuracy of surgical plates used in mandibular reconstruction: A comparison between CAD/CAM and conventional methods. Journal of the Formosan Medical Association, 112(3), 156–162.
Filiz, S., Ozel, T., & Diniz, A. E. (2021). Modeling and analysis of micro end-milling process dynamics. Precision Engineering, 67, 319–331.